We focus on the customized production of ±0.02mm ultra-high precision injection molded parts, using internationally leading injection molding equipment and mold technology to provide zero-defect plastic parts solutions for precision electronics, medical devices, optical instruments and other fields.
Core capabilities:
Microstructure molding: minimum aperture 0.1mm, wall thickness 0.2mm
Multi-material compatibility: engineering plastics (LCP/PEEK), high-temperature materials (PA46/PPS), medical grade (PC/PP)
Certification support: ISO 13485 (medical), IATF 16949 (automotive), RoHS/REACH
Technical advantages
1. Precision mold manufacturing
Swiss + Japanese imported processing center (accuracy ±1μm).
Moldflow analysis (Moldflow) optimization design, shrinkage control <0.05%.
Support Insert injection molding (metal/ceramic embedding), Dual-color molding.
2. Intelligent injection molding process
All-electric injection molding machine (pressure fluctuation <0.5%), clamping force 80-3500T.
Dynamic control of mold temperature ±1℃ to eliminate warping deformation.
100% online detection (CCD vision + laser thickness measurement).
3. Strict quality control system
Dimension tolerance: ISO 2768-mK level, testing equipment three-coordinate measuring machine (CMM).
Surface finish: VDI 3400 #A1 level, testing equipment white light interferometer.
Air tightness: IP67/IP68, helium mass spectrometer leak detector.
Application industry
Medical field
Endoscope precision sleeve: PEEK material, high temperature sterilization resistance, pore size ±0.01mm.
Insulin pump gear set: LCP material, 0.05g micro gear, burr-free.
Electronic field
5G base station connector: LCP+30% glass fiber, dielectric constant <2.8.
Optical sensor bracket: black PC, light transmittance <0.1%.
Automotive field
Fuel injection valve assembly: PA66+50% GF, pressure resistance 20MPa.
ADAS radar cover: PMMA/PC composite material, wave transmittance >92%.
Service process
Demand confirmation: material/drawing/standard submission → Feedback on technical feasibility within 2 hours.
Mold development: 3D design + mold flow analysis → 15-25 days delivery (7 days for urgent orders).
Mold verification: 3 batches of samples are provided free of charge (with test reports).
Mass production delivery: support mass production.
Why choose us?
Cost optimization: mold life ≥ 1 million times, mass production unit price as low as ¥0.3/piece.
Quick response: 24-hour engineering team support, urgent order expedited channel.
Global delivery: support FDA/CE certified export packaging, 72-hour cross-border logistics.
